Road and construction industry
Road and construction industry
Masterbatch is used in sanitary products such as siphon pipes, salt floors, flush tanks, single-layer and multi-layer pipes, polypropylene (pp), single-layer and multi-layer rotating PE tanks, insulating foams and packaging.
(PP) pipes
Polypropylene pipe (white pipe, green pipe, water white pipe, etc.) is a type of polymer pipe that can be a suitable alternative for metal and iron pipes.
Types of polypropylene pipes include single-layer, three-layer, five-layer and foiled.
Among the masterbatches widely used in the production of PP pipes, the following materials can be mentioned.
White and green masterbatches: White and green masterbatches are mainly used to create color and coating in polyethylene pipes and fittings. Also, Tusi Masterbatch is used for the production of Po Shafit (three-layer sewage) pipes.
Advantages of using Armen Polymer white masterbatches:
Excellent spreadability and coverage with minimal consumption
Using titanium and quality German pigments
Completely preventing the passage of light (opacity = zero)
Transparency and brilliance of the final product
Anti oxidant masterbatch
When the polymer chain is destroyed, free radicals are created, which lead to controlled reactions.
For example, it creates a gel, with the creation of a gel, changes in the MFI occur, which leads to a decrease in scratch resistance. The glossiness of the product and its pale color. In order to prevent these problems, it is recommended to use antioxidants.
The benefits of using antioxidant masterbatch
- Elangation masterbatch
- Reducing the temperature during the process and preventing polymer degradation
- Preventing the migration of coloring agents
- Preventing the tendency of product color to yellow
- Increasing the resistance of the polymer exposed to environmental conditions
Processing aid masterbatch
The friction between the material and the inner surface of the device and the formation of gel around the mold causes scratches on the final product. By using the process aid additive masterbatch, the mentioned problem can be prevented and on the other hand, the quality of the manufactured product can be improved.
Advantages of using process aid additive masterbatch
- Better processability and mixing of different phases of raw materials
- Elangation masterbatch
- Prevention of melt failure
- Prevention of formation of gel around the mold
- Preventing scratches
- Smoothing and polishing the surface of the final product
PE pipes (PERT-PEX- Carogate)
Pipes made of polyethylene materials are among the most widely used pipes in the industry, which are used to transport all kinds of fluids.
Types of polyethylene pipes include single-layer, Carogate, PEX-PERT.
Among the widely used masterbatches in the production of standard polyethylene pipes, the following materials can be mentioned:
Black masterbatch 40% soot
According to the national standard, the presence of 5.2% soot in the final product is required. With the use of 5-6% of 40% carbon black masterbatch of Armen Polymer Company, this standard amount can be achieved. The reason for using black masterbatch is the high resistance of carbon black to sunlight.
Advantages of using Armen Polymer Black Masterbatch
- Excellent spreadability and coverage
- Using the best quality carbon black
- Using the base of completely new and petrochemical grade materials
- Creating gloss and a smooth and uniform surface without creases in the final product
Anti oxidant masterbatch
- Thermal stability test (OIT), which is used as one of the quality control tests in pipe production.
- Pipes produced with high-quality antioxidant (Armen Polymer, which is used in the first and second generation of standards in the formulation of Armen production) makes it pass this test easily.
The benefits of using Armen Polymer’s antioxidant additive masterbatch
- It causes the thermal stability of polyethylene materials during the process of polyethylene materials during the pipe production process to prevent the destruction of the polymer chain (thereby preventing gel and scratches in the final product)
- It makes the product resistant to oxidation and environmental conditions, thus increasing the life of the pipe.
- Elangation masterbatch
- Antioxidant increases the life of plastic up to 3 times
MFI Decrease masterbatch
The use of waste materials in the formulation of pipe production can lead to an increase in mfi, leaching of materials and failure to form materials. In order to prevent this problem, it is possible to use the mfi reducer additive masterbatch.
Advantages of using MFI reducer masterbatch
- It reduces the melt flow index of the material to 0.3-0.4.
- It restores recycled materials to the quality of new materials.
- Elangation masterbatch
Masterbatch homogenizer
When using recycled materials in the production of pipes, there are different phases of polyethylene with different melting temperatures, which causes problems in the production process and the final product.
Armen polymer homogenizer masterbatch leads to solving this problem.
Advantages of using Armen Polymer homogenizer masterbatch
Using the minimum consumption percentage leads to the homogenization of different phases of polyethylene with different temperatures.
Improves mixing of ingredients.
Processing aid Masterbatch
Friction between the material and the internal surface of the device and the formation of gel around the mold, lead to scratches on the final product. By using masterbatch as a process aid additive, the mentioned problem can be prevented and on the other hand, the quality of the manufactured product can be improved.
Advantages of using process aid additive masterbatch
- Better processability and extractability of different phases of raw materials
- Pressure control
- Elangation masterbatch
- Prevention of melt failure
- Prevention of formation of gel around the mold
- Preventing scratches
- Smoothing and polishing the surface of the final product
Pipe compound 16
Compound Pipe 16 or Compound PE40 is used for drip irrigation in agricultural fields, gardens, greenhouses, green spaces, etc.
The advantages of using 16 armen polymer pipe compounds
- Use of new petrochemical polyethylene
- The use of high-quality antioxidants with European agents containing 1st and 2nd generation stabilizers for thermal stability during production, tolerance to environmental conditions and 3 times longer life after production and passing the OIT test
- Using the best type of soot
- The use of standard carbon black percentage in order to create proper anti-UV properties and prevent the loss of mechanical properties
- Proper coating and excellent quality of the final product without any pitting or roughness on the surface of the pipe
Cable and wire cover
Polyamide is one of the common polymers used in the production of wires and cables.
PE coating
Flameretardant masterbatch
In the production of polyethylene covers, since this polymer has little fire resistance, masterbatch and fireproof compounds can be used to improve this.
Advantages of using Armen Polymer fireproof masterbatch
- Minimum consumption percentage and affordable
- High distribution power and no clumping
- Halogen free
- Passing UL94 standard 70 test
- Passing the burning wire test
- Flame extinguishing without dripping in less than 3 seconds
- Use of high-quality European agents
Anti (UV) masterbatch
By using fireproof additive masterbatch in the formulation of polyethylene coatings, the resistance to sunlight can be increased.
Advantages of using Armen Polymer’s anti-UV masterbatch
Preventing the product from fading and rejecting
Keeping the polish and gloss of the product
Long stability and maintenance of physical-mechanical properties of the product
Using high-quality European agents
Minimum consumption percentage and affordable
Color masterbatches
In order to identify the use of different wires according to the standard, various colors are used to produce the coating
Advantages of using Armen Polymer colored masterbatches
- Use of quality pigments
- Minimal and affordable consumption percentage
- Excellent distribution without distortion
- No discoloration of the product
Keys and sockets and interfaces
In the production of various types of electrical equipment, such as switches and sockets, the raw materials used will have a great impact on the quality and lifespan of these products, which are mentioned below.
Flameretardant masterbatch
The use of fireproof masterbatch in the formulation of the production of all kinds of switches and sockets, in the event of a spark or flaming of the product, the flame will be extinguished within 3 seconds without dripping.
Advantages of using Armen Polymer flameretardant masterbatch
Minimum consumption percentage and affordable
Using high-quality American fireproofing agents
High distribution power and no clumping
Halogen free
Passing UL 94 standard 70 test
Flame extinguishing without dripping in less than 3 seconds
Flameretardant compound
By using flameretardant compounds in the production of all kinds of switches and sockets, the risk of sparks or flaming, fire and other toxic gases is eliminated.
Advantages of using Armen Polymer flameretardant compounds
Use of Armen Polymer flameretardant agents
Halogen free
Its base polymer is petrochemical grade
Excellent physical-mechanical properties
Thermal stability
White and black masterbatches
White and black masterbatches are used to create color in the product
Advantages of using Armen Polymer White Masterbatch
Advantages of using Armen Polymer black masterbatches
Anti static:
Processing aid:
Anti oxidant:
Decrease MFI:
MFI additive masterbatch by changing the molecular weight of the polymer makes the melt smoother, improves processability and increases efficiency.
Advantages of using MFI booster masterbatch
- Minimum consumption percentage and affordable
- Using high-quality European agents
- Increasing the melt flow rate at the optimal level
- Elangation masterbatch
- Ease of production process
Diffuser masterbatch
Lighting lamps emit light in a point and direct manner, which causes the environment to heat up and consume more energy. To solve this problem, diffuser add-on masterbatch is used.
Diffuser
By using the additional masterbatch of the diffuser, the light is diffused and energy consumption is saved.
Advantages of using Armen Polymer diffuser
- Minimal and affordable consumption percentage
- Master of high-quality European agents
- Fire resistance
- Great effect
